What You Need to Know about Motor Speed Measurement (and How to Calculate Your Speed)

May. 12, 2022

Sometimes it is necessary to figure out how fast a motor is rotating. This can be measured using a variety of tools. The easiest way is to use a tachometer. In some cases, this can be done using just a smartphone and an app. Skilled manufacturers and hobbyists can build their own devices to accomplish this task.

 

Measuring RPM

Motor speed measurements in revolutions per minute (RPM) are usually obtained optically or by contact with the motor shaft. Devices that use optical measurements require a reflective sticker to be placed on the rotating part of the motor. One device illuminates the motor, reads the reflection of the sticker and displays the RPM on the display.


What You Need to Know about Motor Speed Measurement (and How to Calculate Your Speed)

 

Other devices require a mechanical connection to the motor shaft, usually by simply pressing the reading device onto the motor shaft. A tachometer designed to measure motor speed can be purchased for about $40 or more, depending on the type and brand.

If a device specifically designed to measure RPM is not available, many other techniques can work. One DIY method is to use a strobe light that can be adjusted to a known value. In the absence of any tools, the easiest method (though not always the most reliable) is to use a phone app that will strobe the light on the phone at a specific rate to measure RPM.

 

Motor speed is really just a frequency that can be measured with frequency meters and sensors.

In some cases, a computer with a sound card and appropriate software can be used instead of a frequency meter for this measurement. The goal is to receive a set of pulses to calculate one revolution of the motor. A Hall effect sensor, light blocker, or even just a microphone is also needed.


What You Need to Know about Motor Speed Measurement (and How to Calculate Your Speed)


The Hall effect sensor works on a DC motor and uses the magnetic field variations of the motor to make the measurement. The light interrupter has two sides; one is the light source and the other is the receiver.

The microphone is less accurate due to ambient and other motor noise. To use the microphone, place a piece of tape on the motor shaft and place something, such as a finger, so that the tape touches it every time it turns, resulting in a humming sound that is picked up by the microphone. The output of one of these sensors is read as a pulse. If you have a multimeter with a frequency counter, the sensor can be connected directly to it. An oscilloscope will also work.

For computers that have neither a sound card, frequency counter, or oscilloscope, software that displays waveforms can also be used. Study the waveform of one of the sensors and look for a string of pulses; measure the space between the two pulses, i.e., the time taken for one revolution. To determine how many revolutions occur in a minute, divide 60 by the time of one revolution. This simple calculation will give you the RPM of the motor.

 

Using one of the above methods, it is perfectly possible to obtain a motor speed value with reasonable accuracy.

 

What You Need to Know about Motor Speed Measurement (and How to Calculate Your Speed) 

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